AMR vs AGV: which makes more sense for brownfield warehouses in Australia?

When businesses look at automating in-plant transport, they often end up comparing AGVs (automated guided vehicles) with AMRs (autonomous mobile robots). Here’s a straightforward guide to what makes them different, when each one fits best, and what to think about before you choose.

What’s the difference between AMRs and AGVs?

• AGVs follow fixed paths using reflectors and environment mapping. They’re reliable and quite flexible with remote and manual input.
• AMRs use environment mapping to move around obstacles and take dynamic routes. They can adapt to changing layouts.
• Both can handle carts, pallets, and bins, but they work differently in practice.

Brownfield realities: what to consider

For existing warehouses and factories, the main challenges are:

• Narrow aisles or mixed traffic with forklifts and people
• Integrating with WMS/MES software
• Load types and throughput
• Safety requirements and staff training
  These factors often decide whether AMRs or AGVs are most suitable.

When AGVs still win (and when AMRs shine)

• AGVs can be more suitable when routes are simple, loads are heavy, and predictability is more important than flexibility.
• AMRs can be more suitable in warehouses with high traffic areas, variable SKUs, seasonal peaks, or where layouts often change.

Software and fleet management

With all Mobile Robots, the software is as important as the robot. Fleet management software handles traffic control, mapping updates, and integration with warehouse systems. A good system allows you to start small and add units without disruption.

How to get started

• Run a site survey and map current transport flows
• Siimulate a pilot route to estimate required vehicle count
• Build the safety case and train operators
• Plan for expansion as you prove the ROI

Quick checklist for deciding

• How fixed or flexible are your transport routes?
• Do you have space for Mobile Robot paths?
• How often does your layout or SKU mix change?
• What software systems need to connect?
• What’s your long-term scaling plan?

FAQs

What does “AMR vs AGV” mean in simple terms?

AGVs stick to fixed paths, AMRs can find their own way.

Are AMRs more expensive?

There are so many brands of varying quality and after sales support ensure you are comparing apples to apples, what you save on initial cost may cost more over the lifetime of the equipment.

Do AMRs work in Australia?

Yes, autonomous mobile robots are already used in food, beverage, warehouse, and hospital logistics.

Can I use both AMRs and AGVs together?

Yes – some sites run a mix, using AGVs for bulk predictable routes and AMRs for smaller dynamic movements.

Next step: Request an AMR vs AGV on-site intralogistics audit. We’ll review your flows, compare warehouse AMR solutions against AGVs, and give you a clear recommendation for your site.